The technologies encompass the production of Ti primary metal from ore, angular and spherical Ti alloy powders with oxygen content less than 1500 ppm or 1000 ppm depending on the specifications. Furthermore, novel sintering methods for sintering powders to fabricate near-net shape components, rods, and billets that match wrought Ti properties at significantly reduced costs. The comprehensive suite of technologies and intellectual properties have been licensed to IperionX.